Boiler Membrane Panels

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MOQ : 1 Unit

Boiler Membrane Panels Specification

Output
Steam / Hot Water

Style
Water Wall Membrane Panel

Pressure
Up to 140 bar

Condition
New

Capacity
Up to 200 TPH

Life Span
More than 20 years

Temperature
Withstands up to 540C

Fuel Type
Coal, Biomass, Gas, Oil

Fuel Consumption
Depends on boiler capacity and fuel type

Heat Efficiency
Up to 90%

Usage
Industrial

Material
Alloy Steel / Carbon Steel (as per requirement)

Part Type
Boiler Membrane Panel

Dimension (L*W*H)
Customized as per boiler design

Product Type
Boiler Membrane

Function
Replace conventional boiler tubes, improve efficiency and safety

Boiler Membrane Panels Trade Information

Minimum Order Quantity
1 Unit

Payment Terms
Cash Advance (CA), Cash in Advance (CID), Cheque

Delivery Time
Days

Main Domestic Market
All India

About Boiler Membrane Panels

As the leading manufacturer and supplier, our firm endeavor hard to present an assorted array of Boiler Membrane Panels for our clients. These panels are designed to cover the boiler in industry to avoid the risk of accidents. The offered panels are manufactured with high precision utilization optimum quality raw materials and avant-garde techniques in adherence with preset standards. Also, clients can avail the provided Boiler Membrane Panels from us in various sizes at competitive prices.

Features:

Elevated durability
Accurate dimensions
Robust construction
Rust resistance

Engineered for Maximum Efficiency & Safety

Our Boiler Membrane Panels are custom-designed to precisely fit each boilers specifications and operating conditions, ensuring optimal performance and superior safety standards. Utilization of high-grade alloy or carbon steelalong with modern welding techniquesheightens resistance to corrosion and thermal expansion, resulting in fewer maintenance issues and prolonged service life.

Robust Construction and Versatility

With tube thickness ranging from 2.5mm to 7.5mm, and panel widths up to 2500mm, these panels are meticulously fabricated to suit diverse industrial environments. They can be installed in power plants, refineries, sugar mills, chemical plants, and paper mills, replacing conventional boiler tubes to improve steam generation and operational reliability.

Expert Installation and Comprehensive Service

Installation is conducted on-site by trained technicians, ensuring a precise fit and secure integration within your existing boiler system. Each panel is subject to strict quality assessment, including sand blasting and painting, which together enhance durability and long-term performance, while minimizing operational downtime.

FAQs of Boiler Membrane Panels:

Q: How are boiler membrane panels installed at the site?

A: Boiler membrane panels are installed on-site by skilled technicians who ensure optimal alignment and secure welding within the boiler structure. Each installation is carefully tailored to the specific boiler design, and thorough quality checks are conducted to guarantee safety and performance.

Q: What materials are used to manufacture these panels?

A: The panels are fabricated using high-quality alloy steel or carbon steel, with tube materials conforming to BS3059, IS:1239, ASTM A210, or ASTM A192 standards, depending on the clients and applications needs.

Q: When should I opt for custom-designed membrane panels?

A: Custom-designed membrane panels are recommended for new boiler installations, upgrades, or when replacing outdated or damaged tubes. They are suitable for environments demanding higher efficiency, safety, and resilience against corrosion and thermal expansion.

Q: Where can these boiler membrane panels be used?

A: These panels are ideal for power plants, sugar mills, chemical industries, refineries, and paper mills where large-scale, efficient, and safe steam generation is crucial.

Q: What is the process for ensuring corrosion and leakage resistance?

A: Each panel undergoes automated TIG/MIG welding with full penetration for leak prevention. Surface treatment with sand blasting and painting further enhances corrosion resistance, ensuring durability even in harsh operating environments.

Q: How does using membrane panels benefit my boilers operation?

A: Membrane panels replace conventional boiler tubes, improving heat efficiency up to 90%, extending operational life beyond 20 years, and reducing maintenance. Their robust construction and advanced welding techniques help prevent leaks and withstand pressures up to 140 bar and temperatures up to 540C.

Q: What types of fuel are compatible with these panels?

A: These water wall membrane panels are designed to accommodate boilers powered by coal, biomass, gas, and oil, making them suitable for a wide range of industrial heating applications.

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